DIY and the Cost of Doing Business by Siegfried Linkwitz

Glasnosti

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Here is an excerpt from an article by the inimitable Siegfried Linkwitz of many a fame. I must say that it does help to provoke thought and consideration, at least for the more rational minded folks amongst us.
Over the years, I have observed that many of us have not only been more than hesitant while incurring DIY cost while getting gear custom-built by skilled craftsmen, but also that we are not willing to recognise the cost of intellectual property like cabinet plans and circuit/schematic diagrams, when it comes to loosening our purse-strings. I know of many an enthusiast who goes in for a group buy for, say a pair of drivers to be built to a certain proven cabinet design. Such guys will spend 600 USD on a pair of drivers but will steal 10-15 USD plans/cutsheet drawings from someone else who has already paid for those once. I know of many who have even had the audacity to term it as a group buy.
I feel that this is a very sorry state of affairs and is extremely detrimental to the well-being of the stereophile community. In a different way, its why quality-providing brands like Sansui, Kenwood & Technics of old are now only a shadow of their once glorious heritage. If we do not give craftsmen and designers their meagre due, is it fair on our part to continue to expect quality work in times to come.

What say thee, fellow members?

DIY and the Cost of Doing Business

"When you are able to build something yourself, then the cost of buying the same item in a store or directly from its manufacturer may seem excessively high. Some people see it as a rip-off or an indication of unreasonably high profits. While this is obviously true for some items of audiophile obsession, like cables, interconnects, power cords or spikes, etc., this is generally not the case for electronics or loudspeakers. For a manufacturer to stay in business he must generate enough income to pay for manufacturing expenses, overhead and marketing. And he must generate a profit to be able to invest in new product development and to grow the market. To get into business usually has an entry cost in the form of renting a building, buying equipment, material inventory and promotion. It normally takes time to recover the costs of entry until the business breaks even. Profits and break-even will only happen if the business is able to generate a net positive cash flow from the items sold.

When you DIY an item, then most people only consider the cost of construction plans and material. The hours for assembly and test do not count. You carry the risk that your assembly may not work properly, but there is free help on the internet to get things fixed. Thus DIY can be a time to learn new skills and lead to greater things. But please do not take your DIY experience as a measure for what the manufactured item ought to sell for. You are missing far too many cost factors.

When you enthusiastically show off your DIY product to friends and acquaintances, who may not have the time or skills to build their own, then point out the performance of this product and the lasting enjoyment and satisfaction it could provide, if they were to purchase the finished product. What else even competes?

Let's look, for example, at the DIY cost Cdiy of assembling the ORION ASP crossover/equalizer. Cdiy is the sum of several contributing cost factors:





Cdiy = a1 x (PD) + a2 x (DM) + a3 x (DL) + a4 x (OH) [1]

1 - The cost of the product documentation PD for the ORION is $350 including shipping in the US. Since the documentation also covers the cabinet construction let's allocate only a1 = 0.5 to the ASP.

2 - The cost of direct material DM equals approximately $770* including shipping and some extra capacitors for sorting. Since you do not pay yourself for ordering, incoming inspection and test of parts or inventory keeping, the factor a2 becomes one. a2 = 1.

3 - Your cost of direct labor DL presumably equals zero, since you do not pay yourself nor have anything to do except for assembling the ASP, there is no 'lost opportunity' costs. Estimate at least 10 hours** of your time for assembly and test, more if you make mistakes, have to learn to solder reliably, how to drill mounting holes into sheet metal, how to operate audio test equipment and take valid measurements.

4 - Then there are overhead costs, OH. You may need to buy a soldering station or DVM, maybe even a capacitance meter because you cannot find capacitors of the specified tolerance. But, you can assemble the ASP on the kitchen table and do not pay extra rent. Let's allocate only $100 to OH.

With these numbers the cost of the DIY ASP becomes:

Cdiy = 0.5 x ($350) + 1.0 x ($770) + a2 x ($0) + 1.0 x ($100) = $1045 [2]

You may see a business opportunity here for an income stream of $40/hour before taxes, building 25 of them in a year on the kitchen table and using the tools you now own. The cost of the ASP to a potential buyer would then be:

Ccustomer = (0.5/25) x ($350) + 0.9 x ($770) + 1.0 x ($40/hr x 10hr) + (1.0/25) x ($100) = $1104 [3]

Your expenses would have been:

Expenses = 0.5 x ($350) + 25 x 0.9 x ($770) + a2 x ($0) + 1.0 x ($100) = $17,600 [4]

And your income:

Income = 25 x Ccustomer - Exp = $27,600 - $17,600 = $10,000 [5]

The assets that you needed to generate the income were your skill set, $175 for product documentation, $100 for tools and the kitchen table, which was paid for and written off.



In the past the ASP has been assembled and tested based on a part-time job operation as just described. Overhead was minimal and not accounted for, nor marketing expenses. This works for a hobby as long as there is another income stream. When the ASP is part of a commercial product that is meant to reach beyond the DIY community, then the costs of doing such business must also be properly allocated to the price of the ASP.

Today with the demise of brick-and-mortar audio stores, where customers could hear a loudspeaker before buying it, selling speakers has become very difficult. Lately the number of Hi-Fi Shows has been snowballing. The shows present opportunities to see and listen to a wide variety of products and can be overwhelming compared to the audio store of old, where its owner had already made selections for different budgets. It is costly in time, travel and shipments to exhibit at a show. Only the hope that one of the popular audio magazines will favorably report on your product on paper can justify the expenses. But that can also be a bit like playing 'Russian roulette'. Visitors to the show are usually readers of the magazines in which the show organizers advertise. The general public is mostly unaware that a show is happening, because of inadequate regional publicity. So newcomers to audio are missing at the event, never knowing that there is so much more to reproduced sound than what they hear from their ear buds. Then there is the lack of show follow-up, where one could read what happened on the show's website or find links to what visitors and reporters found worthwhile.

ORION and PLUTO loudspeaker owners represent a significant world-wide base of satisfied and loyal customers of Linkwitz Lab and Wood Artistry. Hopefully their words and enthusiasm will reach audiophiles, who have not yet heard about the loudspeakers. Wood Artistry is ready to sell beautifully crafted products, but an effective marketing strategy still has to be found. Marketing is a major cost factor. Early adopters can only do so much in promoting the product, yet their support is essential.

PS: Google 'cost of doing business' if you want to find out more about this subject.
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* The estimated direct material cost DM for two PLUTO-2.1 equalizer/crossover/amplifier modules is $550.
** The estimated assembly and test time DL for two PLUTO-2.1 modules is 12 hours.

DIY construction of the PLUTO-2.1 eq/xo/amp module using the new pcb and readily available components (October 2011).
"

DIY and the Cost of Doing Business
 
Greetings, FM Glasnosti.
Many thanks for the thought-provoking link. I do subscribe to the point of view brought forth by SL as well as by you above. Even more pronounced when we are talking of or dealing with skilled craftsmen and/or designers. Quality work does not(and should not) come "cheap".

Nevertheless, OTOH, being charged/quoted unreasonably exorbitant prices is also equally detrimental to the long-term health of the community. I must add, though, that this practice is currently more prevalent in the West than in this part of the world, maybe owing to the higher cost(and recognition/respect)factor assosciated with skilled labour/craftsmanship.

I say, chaps, its still much much easier on the pocket to get a custom-made lounge suit, sherwani, pair of shoes/boots or an intricately embroidered "shaadi ka joda" (wedding dress) done in the Indian sub-continent. Ask the NRIs. ;)

What bothers me is when a (not-so-scrupulous)designer label comes in and starts charging exorbitant rates for so-called "exotica" but does not pass the earned benefit to the craftsmen. :sad: I once knew of a woman who was getting custom-made phulkari (traditional Punjabi embroidery) work done in bulk from village folk at rock-bottom rates while selling the same to NRIs at "exotic" rates.

Having said that, I still maintain that its still much cheaper to get custom-made apparel, furniture, hi-fi components/gear than it is elsewhere. I feel we ought to make the most of this privilege while it lasts, while striking a balance between what ought to duly paid and getting unceremoniously robbed.

Just my two phooti kaudies here.
Regards. :)
 
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Hmmmm . . . . . :indifferent14:
230 views and only ONE reply, huh? :rolleyes:
Thanks in return to all those who thanked me and a special thanks to trittya for being the ONLY one to have taken time and effort to endorse his support to skilled craftsmen and designers. :)
Trittya, Man, you sure are something else. :clapping:

I must say that lack of overall response from ANY other member isn't very encouraging for the spirit behind SL's article.

I mean, guys, what gives . . . . . :sad:
 
if you go the DIY route, your cost is the direct material cost, any tools you might need to buy ( can be spread across other projects if you plan to do more), and your time.

For a commercial Manufacturer, let me start from another angle. Take the case of the iPhone 5. In 2013, the MRP for the phone was 650-850 USD depending on the memory.

The Average selling price of the iphone 5 was around 600 USD across all versions

The COGS of the iphone 5 was around 350-375 USD

The Direct material cost of the iphone 5 was around 198 USD.

For the manufacturer, these costs are justified. But do you, the consumer, see value in paying for it ?
 
A few random thoughts, apologies if they don't make sense or if this is the wrong place:

1. Just because it's DIY, expecting the IP to be free is wrong. ex. SL's Orion

2. Sometimes, you pay for the cachet of a brand, not just the material cost, expenses and IP. ex. iPhone

3. My idea of value may be totally different from yours.

4. DIY would be less attractive to me outside the country.
 
Building and testing equipment for pleasure and for business are two different things. The manufacturer doesn't have to 'explain' why he charges what he does. He has a price. You buy if you want to , or build it yourself.
He will have his expenses to support 'how' he develops his products and sources the material. He doesn't have to justify that. He also needs additional money to promote his product and plan for newer designs.

Many years ago when I was under training, the manufacturer told us that for a certain product the selling cost was five times the material cost which sold in tens of thousands and they still didn't make a huge profit after deducting all their expenses! Then a couple of years later we had Swiss experts talking to us about product pricing. They said it didn't have any fixed rules. The smaller the quantity the greater the multiplier. In one-off cases the multiplier was in several thousands ! Some items like defense still have huge multipliers even though they sell a lot ! They don't have to justify anything to anybody !

So there is NO such thing as a 'just selling price'. That applies only to food and medicines I think. Prices get tamed with competition and affordability and not because the manufacturer is trying to sell it to you at just over the cost price.
The youngster around the corner who can build amps and other circuits and sells it to his friend who wants to know the bill of materials before paying, should be pitied ! He not only does not get paid for his time but neither for his knowledge . So he is at a total loss . Worse, the product is expected to have infinite warranty at no cost ! It's also why he will remain a small time tinkerer!
How about the friend who bought the 'great bargain' for 1/10 the equivalent market price . What if his boss paid him a salary that only met his daily commute to work, his food expenses and his household expenses only . Would he accept that salary ? Do companies pay on such a basis ? For lowly jobs, yes ..:sad:.... but not for educated people .....:rolleyes:!

So small time builders should charge close to what's on the market because that's what it really is. Where they can cut costs is the casing and other expensive exteriors. That's what British hi-end was for a long time ! Built 'almost' on a kitchen table, put into an unassuming black box and cost a lot. But worked really well. Then the 'Marketing brigade' came along and things changed ......to what it is today! You can always fight back and not buy it ! It will die. But it will surface again at a lower price elsewhere !

It's all about capitalism !;)

This is my personal opinion and I KNOW that many others will think differently.
I've said it all. I am not going to add anything more.
Cheers.;)
 
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