I made a headphone amp using the new TI opamp OPA1688 for headphone amplifiers (THD+N, 10 mW, 32 ?, 1 kHz, 109 dB; Iq - 1.6ma, 50mW, 10Mhz, 8V/us, R2R). Good thd numbers for even 32 ohms phones, low quiscent current, enough power to drive even low impedance phones, rail to rail output.. its screaming for a pair of 9v batteries.
I am using my BBS preamp board for this. It uses two gain stages with 10k log pot in the middle. The second stage has switchable gain which can be used if one has headphones of varying impedances like 32 and 600 ohms, but I am using the second stage as a buffer as all my headphones are low impedance. Output impedance is not switchable though. So its gain-pot-buffer. First stage has 2x gain, I dont listen to very high volumes anyway so I kept it low. The output voltage of portable devices is all over the place, from 0.3 to 1.2v rms. I plan to use it for travel times with ipods or mobiles. The two channels are independent of each other and just coexist on a pcb, so crosstalk should be minimal.
It runs on two 9v batteries. For caps I am using 470uf panny FM and 4.7uf x7r smd cap. All smd parts are 1206.
With this design, simulation shows a THD of 0.000051% while doing 1.07v rms into 32 ohms and 2nf for headphone cable capacitance. Thats about 35mw power.
I used a plastic box chassis because the Input Output connectors body is not insulated and of course its cheaper and lighter and I could make very decent holes with a pen knife and small files. Insulated headphone IO jacks are hard to find. I probably should trim the wires a bit though, some of them are quite long.
There is no protection from loss of rail as of now if a battery disconnects or fails, that will expose the headphones to half the rail voltage. I could add an output cap but it needs to be non-polarized which I dont have, also I am not too keen on that output cap as the dc offset is very low anyway (around 1mv IIRC) Will probably need to make a small ckt to handle this on a perfboard later. I just have to be careful for now.
Sound is really good, this is quite a decent opamp. Sounds much better than the cmoys that I had earlier with ne5532 and 2132. This chip should do well in cmoys also.
I am using my BBS preamp board for this. It uses two gain stages with 10k log pot in the middle. The second stage has switchable gain which can be used if one has headphones of varying impedances like 32 and 600 ohms, but I am using the second stage as a buffer as all my headphones are low impedance. Output impedance is not switchable though. So its gain-pot-buffer. First stage has 2x gain, I dont listen to very high volumes anyway so I kept it low. The output voltage of portable devices is all over the place, from 0.3 to 1.2v rms. I plan to use it for travel times with ipods or mobiles. The two channels are independent of each other and just coexist on a pcb, so crosstalk should be minimal.
It runs on two 9v batteries. For caps I am using 470uf panny FM and 4.7uf x7r smd cap. All smd parts are 1206.
With this design, simulation shows a THD of 0.000051% while doing 1.07v rms into 32 ohms and 2nf for headphone cable capacitance. Thats about 35mw power.
I used a plastic box chassis because the Input Output connectors body is not insulated and of course its cheaper and lighter and I could make very decent holes with a pen knife and small files. Insulated headphone IO jacks are hard to find. I probably should trim the wires a bit though, some of them are quite long.
There is no protection from loss of rail as of now if a battery disconnects or fails, that will expose the headphones to half the rail voltage. I could add an output cap but it needs to be non-polarized which I dont have, also I am not too keen on that output cap as the dc offset is very low anyway (around 1mv IIRC) Will probably need to make a small ckt to handle this on a perfboard later. I just have to be careful for now.

Sound is really good, this is quite a decent opamp. Sounds much better than the cmoys that I had earlier with ne5532 and 2132. This chip should do well in cmoys also.