@sash
You are absolutely right. In person Patel is a honest person. He has been manufacturing for the last 40 years.
Nope...I will fix perforated hard board on top of the wood wool packed frames and then add fabric (Burlap or Wool Fabric), like they do in studios..I visited a studio to view how it is done...had a discussion with a person who did work for studios..
Dimension : 4' x 4' = 16 Sq: ft
Pricing: Rs.280/- per board (Maybe less in Metros and other cities like Mumbai, Delhi, Bangalore). Visit Wholesale Plywood Shops..
Works out to Rs.17.50/- sq:ft
Need to paint Wood Primer over frames to avoid termites and for durability...
In place where you need to fix Air Conditioner go for thick marine plywood...paint it with primer..Drill hole for AC duct to pass through the wall to outdoor unit..
The frames should be a bit thick where you need to fix screen....I am planning to go for DIY screens with aluminium frame to reduce weight...Black powder coated matt finish aluminium sections are readily available in the market...
Order of implementaion:
1. Get Timber
2 Paint it with Wood Primer before fixing, else you will not be able to paint on back side of the frame..
3. Allow it to dry
4. Fix frames on walls
5. Insert Wood Wool in such a manner that there will be a gap betwen Wall and Wood Wool. Can be done using timber fixed across the panel after leaving gap on the rear side...
6. Fix Perforated hard Board on all frames and then paste fabric for a seamless appearance. In such case the frames cannot be removed.
or
Paste fabric on each panel and fix it. Joints will be visible..But can remove panels..
I am planning to implement the first option for better aesthetics..
Hope that Lorry Receipt will be delivered tommorrow by couriers so that I can take delivery of Wood Wool..