Plans of the Bhairav
Finished the draughtsman's job. In the process, thought up a combo of vertical and horizontal braces, and replaced it a (better, I hope) and simpler set of just horizontal braces. And I named this speaker the Bhairav.
The plan: this will give an idea of the external appearance and dimensions.
The internal construction details: this will (I hope!) explain how the enclosure is built internally. It's possible that my diagrams will not suffice to help you understand things. I am hoping that I'll be able to add a lot of information through photos once the carpenter starts building things.
The braces: this just shows the outlines and dimensions of the two types of braces I'm using.
The entire box is built with the following types of material:
- 25mm sheets of MDF for all six outer surfaces
- 18-20mm sheets of ply (very good quality commercial grade ply is enough, marine not needed) for the braces
- a single piece of ply, 3mm or 6mm, or even 6mm acrylic, as a board on which the crossover will be mounted. This sheet in turn will be mounted on the removable rear wall of the enclosure from the inside
- sundry strips of 1" x 1" wood, to build a sort of "frame" just inside the rear wall, where the rear wall will screw on and fit.
These are the materials I use for all my speakers. For larger speakers, I use a double-thickness front baffle; I did not think it's needed for simpler standmount designs. (For the woofer enclosure of the Darbari, I've used 3-sheet-thick front baffle.) For more expensive speaker projects, I use veneer instead of laminate, and use PU polish on all surfaces. I never use nails for anything -- only wood screws, made of ordinary steel. (You may use stainless steel.) I also use Araldite on all joints. I intend to cover the enclosure in this case using laminate, and use glossy black PU polish on just the front baffle, applying this polish directly on the MDF.
Will be happy to answer any questions at this stage, though I expect some of the details will become clearer once you see photos of pieces under construction. My carpenter will probably start work from tomorrow.
I still have to do the Vas measurement of the 6.5" driver in order to design its enclosure.